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BATTERY ASSEMBLY STUDY

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Precision Automation for Battery Cell Manufacturing

We design and build modular and custom automation systems for solid state battery cell assembly. Our systems support pouch cell and cylindrical cell assembly, providing the flexibility, precision, and process control required for next-generation battery technologies, helping manufacturers move confidently from process development and pilot production to commercial high-volume manufacturing.

  • High precision assembly processes
  • Flexible automation for evolving cell designs
  • Repeatable quality and traceable production
  • Modular architecture for pilot and high-volume lines
  • Long-term lifecycle support and upgrades

This approach allows manufacturers to develop robust processes today while building a clear path toward gigafactory-scale production.

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Be first-to-market with a scalable, robust solution.

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Overview.

Automated Packaging Systems for Battery Cell Assembly

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Cartoning Machines for Battery Assembly Products

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Precision Infeed & Product Handling

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Fully Integrated Packaging Lines

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Battery Assembly Products We Package

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Pods & Capsules

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Promotional & Variety Packs

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Sachets & Stick Packs

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Ready-to-Pack Single-Serve Products

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Cell Assembly Automation

Download our Cell Assembly brochure >

 

Pouch Cell Assembly Automation

Our pouch cell assembly automation systems support the conversion of electrode materials into assembled pouch cells ready for formation and ageing.

  • Electrode stamping and notching
  • Electrode stacking
  • Tab welding and electrode trimming
  • Pouch forming and sealing
  • Electrolyte filling under vacuum
  • Final pouch sealing

The system is built around precision motion control, configurable inspection, and advanced welding and sealing technologies to ensure reliable cell quality.

Cylindrical Cell Assembly Automation

We also deliver automation solutions for cylindrical battery cell assembly, supporting flexible formats and scalable production platforms.
Core process capabilities include:

  • Electrode web slitting
  • Tab welding
  • Jelly-roll winding
  • Can welding and necking
  • Electrolyte filling and sealing

The platform supports multiple cylindrical formats, with both tab and tab-less configurations available.

 

 

Why Manufacturers Choose Our Battery Assembly Automation

We support the entire journey of battery industrialisation:

  • Concept development and process validation [Link to Innovations]
  • Automation for pilot lines new product introduction [Link to customer journey: NPD]
  • Scale-up to commercial high-volume production [Link to scalable automation]
  • Lifecycle upgrades and production optimisation [Link to services]

Our goal is simple: help you move from innovation to industrial production with confidence.

 

Start Your Battery Manufacturing Automation Project

If you are developing solid state batteries, advanced lithium-ion cells, or next-generation energy storage technologies, our automation experts can help you design a scalable manufacturing solution.

Speak with our battery automation specialists